Model
BW-Integrated-500-NIR-155-EtherNet/IP
Spectral Range
980-1080 nm
Power Range
500-9999 W
Maximum Beam Diameter at Entrance/Exit
12.5 mm
Focus to Power Meter Distance
500 mm
Power Meter Calibration
NIST traceable ±3%
Beam Profiling
ISO 11146 Measurements
Communication
EtherNet/IP
CE Compliance
Yes
UKCA Compliance
Yes
China RoHS Compliance
Yes
The system can be manually operated by PC using BeamWatch, our full-function software with an extensive set of ISO quantitative propagation measurements, NIST calibrated power measurements, graphical representations of the beam caustic. Requires user supplied PC.
The system can alternatively be operated automatically by PLC using PROFINET, EtherNet/IP or CC-Link. Tolerances and limit values can be set-up for desired measured parameters to trigger corrective actions. The trend charts give insights for early problem detection and predictive maintenance.
In both cases PDF and CSV reports can be generated.
Software
BeamWatch Integrated is a fully automated laser measurement system designed to measure critical laser beam parameters on industrial production lines.
• Measures all the critical laser beam parameters of the focused beam up to 9999 W power (up to 30 kW on request)
• Measured laser parameters include:
- Waist (focus spot) width and location
- Focal shift
- Centroid
- M2 or K
- Divergence
- Beam parameter product
- Rayleigh length
- Beam tilt angle
- Absolute power
• Fully automated operation
• Trend analysis with good/bad signal
• Detailed report with time stamp
• Ability to work with different types of welding heads w/o changes to the measurement system
• Industrial interface of choice in addition to GigE: PROFINET, EtherNet/IP and CC-Link
• Rugged for industrial production environment
• Short measurement time for frequent measurements during shift operation
• Two options for single-mode or multi-mode lasers available
Although ever more powerful cutting and welding laser equipment is being used on modern production lines, all too frequently – due either to lack of time or to the complexity – the quality of the laser beam goes unchecked during the production process. Because laser process quality is directly
linked to laser quality, this can lead to large batches of defective parts in high-throughput production lines, e.g. in the automotive industry. In addition to the significantly higher risk of loss or safety issues, neglecting to monitor the quality of the laser beam consistently makes it almost impossible to detect the root cause of problems, when they occur.
To address this issue, BeamWatch Integrated was developed. Based on the patented non-contact BeamWatch measurement principle (using Rayleigh scattering), this technology provides for the simultaneous measurements of multiple profiles along the beam caustic at video rates, delivering – in mere fractions of a second – all the beam key parameters according to ISO 13694 and ISO 11146 standards. Real-time performance also allows for detection of dynamic focal shift, while a NISTtraceable power sensor assures absolute power readings.
With its shutter and rugged design, BeamWatch Integrated is a compact and self-contained system that can accommodate different types of welding heads. A variety of interfaces makes it possible to integrate the system into production networks and automated manufacturing lines to facilitate direct transfer of measurement data.
The short measurement times allow the laser beam to be checked automatically during the loading / unloading phase, as frequently as once every produced unit. Additionally, all parameters can be read out using standard interfaces and – as part of the process monitoring – consistently documented for each individual component, as desired. Since they are based on a large amount of measurement data, trend diagrams are highly accurate and can therefore deliver useful insights for predictive maintenance.
Tolerances and limit values can be set up for measured parameters to trigger corrective actions as needed. BeamWatch Integrated operates virtually without maintenance, because contactless measurement exerts no wear on the instrument.
BeamWatch Integrated: Industrial Non-Contact Beam Measurement
Product Overview: BeamWatch® Integrated– Automated Beam Measurement for Industrial High-Power Lasers
VIDEO
VIDEO
With its shutter and rugged design, BeamWatch Integrated is a compact and self-contained system that can accommodate different types of welding heads. A variety of interfaces makes it possible to integrate the system into production networks and automated manufacturing lines to facilitate direct transfer of measurement data.
The Ophir BeamWatch Integrated industrial laser beam profiler is developed to meet the needs of material processing users. Designed for use with high-power laser beams, the measurement device combines non-contact beam profiling of the BeamWatch family and an Ophir power measurement sensor with high industrial standards in automation technology. Beam profiling and power measurement are integrated into a closed, robust housing.